Automotive Industry
Automotive factories and warehouses with tin roofs get very hot when sunlight falls on them. According to research, tin roofs without any coating can become as hot as 60–75°C, which leads to:
- The air inside becomes very hot (around 45–48°C or even more)
- Paint booths, assembly lines, and machines work less efficiently due to heat
- Cooling systems like fans and air conditioners use more power, which increases costs
- Workers feel tired and uncomfortable, which reduces their productivity and safety
- Machines get overheated, which leads to more maintenance and breakdowns
If heat is not managed properly, then automotive plants will face higher costs, slower production, and uncomfortable working conditions for both workers and equipment.
COOLROOF® Paint Solution
COOLROOF® Paint is a special coating that is designed to reflect sunlight. It has a high Solar Reflectance Index (SRI ≥122), which means it reflects up to 95% of the sun’s rays. This keeps the roof cool, reduces indoor temperature, improves worker comfort, saves energy, and helps in maintaining smooth production in automotive plants.
| Research Data | Before COOLROOF® Paint | After COOLROOF® Paint |
|---|---|---|
|
Metallic Roof Temperature |
55 – 65o C |
37 – 45o C |
|
Cooling Energy Usage |
Higher Due to excessive heat |
20–25% reduction in cooling load |
|
Machine Downtime |
Frequent Slowdowns |
Fewer heat-induced downtimes |
|
Return On Investment |
N/A |
Upto 18 months |
|
Surface Durability |
Minimal to Moderate Durability |
Extended and Long durability |
Operational Benefits
- Noticeable reduction in indoor temperature without using extra cooling equipment
- Around 20–25% savings on cooling energy costs
- Machines and production lines stay stable and efficient, with fewer slowdowns from heat
- You will get faster return on investment (about 18–24 months) through energy savings and better performance
- It is suitable for many types of roofs like tin, metal, GI sheets, asbestos, prefab sheds, RCC, concrete, coba, and tiled roofs
- It can be applied easily with no need to stop production — your operations continue smoothly
Supporting Certifications
Solar Reflectance Index (SRI):
- ≥122 (as per ASTM E1980)
GRIHA-compliant:
- Aligns with sustainable infrastructure standards like IGBC and LEED
GRIHA 25 27 | GREEN PRO 25 26
Durability:
Extended durability in extreme weather conditions
Quantify the difference. Reduce heat. Enhance efficiency.
Get in touch today for a free thermal audit or technical consultation.
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